Turn on
Enterprise Intelligent Manufacturing
Intelligent Manufacturing
for Enterprises
Insulation Mortar Production Line Insulation Mortar Production Line
Release date:
2025-09-30
The thermal insulation mortar production line consists of raw material handling, mixing, packaging, and an environmental protection system, and can be customized to suit different production scales and process requirements.
Raw materials are stored and measured as follows: bulk materials such as cement and sand are stored in tanks and loaded onto tank trucks, while minor additives are kept in separate storage tanks.
The screw conveyor, paired with a weighing scale, achieves precise proportioning with an error rate of ≤0.5%, enabling accurate dosing even for trace amounts of additives.
Hybrid System Dual-Axis Paddle Gravity-Free Mixer: Offers high dry powder mixing efficiency, with a uniformity rate of ≥99% and a mixing time of just 3–5 minutes.
Plow-blade mixer: Designed for materials containing fibers (such as polystyrene beads), equipped with high-speed flying blades that effectively disperse the fibers, preventing clumping.
The packaging and conveying valve bagging machine is suitable for highly flowable mortars (such as standard putty powder), achieving a packaging speed of up to 15 tons per hour; the open-bag packaging machine is designed for lightweight materials (like vitrified microspheres) and requires auxiliary sealing operations.
The belt conveyor and bucket elevator enable horizontal and vertical material transfer, reducing the need for manual intervention.
The environmentally friendly system bag-type pulse dust collector recovers dust, with exhaust gas emission concentration ≤20 mg/m³; the air flotation device assists in discharging materials from the finished product silo, minimizing residue.
More news
In 2026, the domestic market size of cold bending forming equipment will exceed 18 billion yuan, but the industry differentiation is obvious: low-end overcapacity and high-end orders are concentrated in the top. According to data from the China Forging Association, the proportion of fully automated and CNC equipment has exceeded 62%, with photovoltaic brackets, high-strength steel profiles, and lightweight automotive components becoming the core growth poles. The current pain points in the industry are concentrated on the cracking of high-strength steel during forming, rebound of irregular sections, and low efficiency of mold replacement. Leading companies such as Guangzhou Cold Bending and Wuxi Tonghe Machinery have launched servo cutting+digital twin+quick change module solutions, compressing the changeover time to 15 minutes and stabilizing the accuracy at * * ± 0.1mm * *. Industry insiders predict that 2026-2027 will be a "technology migration window" for the industry, and small and medium-sized manufacturers who cannot achieve high precision, low manpower, and data interconnection will accelerate their clearance.
The thermal insulation mortar production line consists of raw material handling, mixing, packaging, and an environmental protection system, and is adaptable to different production scales and process requirements.
Intelligent Control: The PLC system enables recipe storage, self-diagnosis of faults, and energy consumption monitoring, perfectly tailored to meet the demands of flexible production.
It's incredibly frustrating when newly purchased thermal insulation mortar equipment starts rusting—not only does it look unsightly, but the chemical reaction in the steel can also disrupt our production. That’s why it’s important to learn some effective methods for preventing rust in dry-mix mortar systems.
The equipment must feature a simple structure, be robust and durable, and offer ease of operation, inspection, sampling, and cleaning—while also ensuring convenient maintenance. Mechanical devices should be rust-proof and corrosion-resistant, with smooth container surfaces and detachable, washable components. Additionally, motorized equipment and electrical control systems must be explosion-proof, moisture-proof, and dustproof, meeting stringent environmental protection and safe-operation standards.
Nantong Haigao CNC Machinery Co., Ltd.
Phone:86 513 88729888
Email:lyz@haigaoeqp.com
Address: No. 108 Chaoyang North Road, Haian, Nantong City, Jiangsu Province
Follow us
Copyright © 2025 Nantong Haigao CNC Machinery Co., Ltd.